Inline measurement of liquid processes allows for increased analytics and process monitoring. The responses of the liquid’s CP and CIV features to the EMF can be used to analyze and optimize liquid processes in real time. The simultaneous and constant liquid analysis of several features significantly reduces the amount of waste of raw materials, energy and time.
Collo Analyzer solution with its advanced analytics tools help improve process performance and change liquid processes from recipe-based to state-based, making industrial processes more productive and cost-efficient.
Collo offers three analytics tools for solving process problems:
With these liquid analysis tools accompanied with the continuous, real-time analyzer, Collo solution can be used to optimize virtually any part of a liquid process.
Collo customers have used this method to optimize:
Read more about Collo’s Single Variable Monitoring tool in optimizing liquid processes.
Collo’s broad capabilities and real-time measurement can be used to optimize a wide range of process steps to determine their optimal state.
Collo solution is sensitive to changes in liquid, such as homogenization and sedimentation. For example, it can be used to recognize the optimal length of mixing process, optimal energy amount required to break particles or the exact time required for adhesive to keep objects attached together.
Collo customers have used this liquid analysis method to optimize:
Read more about Collo’s Process Step Optimization tool.
Inline, real-time measurement in liquids processes allows for increased quality monitoring. For liquid analysis, Collo uses the CP-CIV combination values to identify the liquids state and composition, presenting the “fingerprint” in a 2D-plot. As Collo measurement is very sensitive to changes in the liquid, it can be used to constantly monitor and control the process
Collo Analyzers can be installed to multiple process steps to ensure and increase the process quality and control across the production line. Allowed quality fluctuation limits can be set to the CIV-CP plot. When the liquid quality exceeds the predefined limits, Collo can be set to create alarms to process control or automation systems.
Read more about Collo’s Quality Control tool.