Beverage Industry

Smarter beverage lines start here

Improve efficiency, eliminate waste, and consistently deliver high-quality beverages. Collo’s liquid intelligence provides instant clarity and insights directly integrated into your production process.

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Industry Challenges

Fixing beverage production’s biggest challenges

The beverage industry is under pressure to reduce waste, meet sustainability targets, and ensure consistent product quality—all while navigating stricter regulations and rapidly shifting consumer expectations.

Yet many of the biggest cost drivers remain hidden in everyday operations like cleaning, changeovers, and process variability.

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Key issues
3%
Product losses:
Average production loss during push-out/changeovers is 0.5%–3% of annual output. Benchmark studies show that small improvements (like better push-out management) save hundreds of thousands to millions of euros per year.
10%
Excessive waste & resource use:
Inefficient waste management increases water use, product waste, and overall operational costs. High water, chemical, and energy usage can add 5–10% extra costs to production.
10k € / h
Complex sensor setups:
Multiple sensor systems create high maintenance and operational complexity. Every hour of unplanned downtime can cost 1000 to 10000 € or more in beverage plants depending on plant size.
100M €
Delayed quality control:
Slow, manual quality checks detect issues too late, risking product quality. Recalls can cost between 10 to 100 million € per incident depending on brand damage, legal fees, and customer compensation.

Let’s turn every drop into value

Collo doesn’t just measure—it transforms. By converting complex production data into instant, precise actions, we eliminate waste, boost your bottom line, and drive your sustainability forward.

Pushout Optimisation

Stop losing product, start maximising profit

Every product changeover can quietly drain profits. Collo pinpoints losses with precision, instantly transforming waste into measurable value. Cut product loss, improve yield, and hit your sustainability goals with confidence. With Collo, invisible waste becomes visible profit.

CIP Optimisation

Overcleaning is overcostly

More cleaning isn't better, smarter cleaning is. Collo’s CIP optimisation gives clear, instant visibility into every rinse and chemical cycle. Shorten cleaning durations, slash unnecessary chemical, water, and energy use, and reclaim valuable production hours every week. Effortless efficiency, measurable savings—every time.

Real-Time Process Control

Instant decisions, maximum efficiency

Real-time data isn't useful if it doesn't trigger action. Collo Connect integrates seamlessly with your plant’s automation, turning complex data into automatic, precise adjustments. Enhance productivity, yield, and sustainability instantly—no lag, no guesswork.

Features

Key features of our solutions

Effortless optimization for a fast-moving industry

From carbonated soft drinks to craft brews, beverage production runs on speed and precision. Collo brings both — continuously analyzing liquid composition in real time to catch inefficiencies before they drain profits. Whether you’re reducing pushout waste in beer bottling or streamlining CIP cycles in juice lines, Collo plugs seamlessly into your system.

Pushout Optimization

  • Detect product/water interfaces in real-time
  • Prevent product loss with precise valve control
  • Prevent excess wastewater treatment costs

CIP Optimization

  • Ensure performance and hygiene
  • Reduce chemical & water waste
  • Optimize rinse cycle length & cleaning efficiency
  • Reduce hot water usage

Sustainability & ESG Compliance

  • Achieve regulatory goals & reduce CO₂ emissions
  • Improve water and chemical efficiency
  • Stay within environmental permit limits
  • Lower wastewater costs

Seamless Integration & Automation

  • IoT-enabled sensors with machine learning insights
  • No major infrastructure changes required
Case Study: Valio Joensuu Plant

How our customer boost efficiency with Collo

Valio’s Joensuu plant made significant savings annually by optimizing cream line production efficiency with Collo

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Integration

Seamless integration with your beverage production

Improve process efficiency without disrupting operations.

Collo’s sensors monitor critical points across your production line, instantly identifying product losses or inefficiencies and providing a reliable, scalable solution that enhances performance without disrupting operations. Compatible with existing beverage setups—including push-outs, CIP processes, and quality control systems, Collo makes integration seamless and straightforward.

  • No major infrastructure changes needed
  • Works with all beverage production lines
  • Remote support & maintenance included

Start your journey toward optimal production, reduced waste, and more profitable, greener beverage production.

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FAQ

Frequently Asked Questions

If you still have question, please feel free to contact us.

How does Collo integrate with existing equipment?

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What dairy products does Collo monitor?

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How soon will I see results?

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What kind of support does Collo offer?

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Contact us

Take control of your beverage production

Real-time insights are your competitive edge. With Collo, reduce waste, streamline processes, and maximise profitability starting today. Ready to elevate your beverage production?