Hidden losses are costing you a fortune
Every changeover quietly drains profits, product, and sustainability from your operation.
Traditional detection methods (flow meters, and conductivity and turbidity sensors) fall short in accuracy and reliability in detecting the product/water/product interfaces, creating invisible losses that quickly add up.
It's an industry-wide blind spot, eating into your bottom line and your sustainability targets.
Discover the true impact of inefficiencies. Calculate how much product your plant is losing and what it’s costing you.
Intelligence you can act on
Monitor all changeovers continuously. Analytics dashboards show exactly where product ends and water/product begins. Recommendations for tuning your automation to reduce losses.
Typical results:
- 15–20% savings identified
- Clear automation tuning recommendations
- Continuous anomaly detection
- Annual savings
Real-time process intelligence for automation
Turn clarity into action. Intelligent signals integrated into your automation. Control valves based on actual product detection, not timers. Enable state-based control.
Typical results:
• 15–20% savings
• Stop draining product down the drain
• Real-time precision vs. estimated timing
• Works with your existing automation
How a leading dairy producer boosted efficiency and cut hidden losses with Collo
Collo helped Valio’s Joensuu plant achieve significant savings by optimising cream line efficiency and eliminating hidden losses.
