Optimise Liquid Processes | Uncover Losses with Collo Insights

About Collo Insights

See exactly where you're losing money

Collo Insights is the always-on visibility layer of the Collo Platform. Inline measurement becomes clear findings: where you are losing water, energy, chemicals, product and hours, and what to change.

Think of it as having process engineers continuously analysing your operations, providing you the data and expertise to optimise your process. Signals ships alongside, ready to switch on where the findings call for it.

Request a demo

What INSIGHTS brings

Every loss costs you

Insights reveals exactly where your process leaks profits and provides recommendations on how to stop it. Adjust settings manually where that is enough, and switch on Signals where closed-loop control pays.

Find the money first. See exactly where and how much you are losing, before you change a thing. Calculate how much your plant is losing and what it's costing you.

Analytics Dashboards

Access analytics anytime showing losses, quality events, and optimisation opportunities across your CIPs and pushouts.

24/7 Process Monitoring

Continuous data collection across your processes. Establishing baselines and identifying trends.

Expert Advisory

Our engineers analyse your data and provide clear recommendations to optimise your automation

Pushout Optimisation

Know exactly when product ends and water begins.

Loss & Dilution Detection

Get a clear picture of where product is lost or diluted during production and cleaning.

Process Anomaly Detection

Detect irregularities in timing, valve operation, or unexpected events.

Batch-Level Reporting

Zoom in on individual pushouts or step back to see trends over weeks or months.

No Automation Integration Required

Insights monitors and analyses your processes independently, requiring no connection to your automation or IT systems.

Deployment

How to deploy

The scope is your whole plant; the rollout is deliberate. Deployment starts where your losses are biggest, often CIP or changeovers, and Insights begins building findings from day one. Each finding shows where the next value is, so coverage moves forward area by area, with Signals switched on where closed-loop control pays, until the whole plant runs on the platform.

Insights shows the loss. Signals stops it.

Start optimising

Lab analyzer

Explore on your own

Collo Lab Analyzer provides a portable, easy-to-use solution for exploring liquid process intelligence.

Perfect for:

Testing new use cases in your facility
Quick feasibility studies
R&D and innovation projects
Training and education

Once you've identified promising applications, we can help you scale to ProcessIQ for continuous monitoring or LiquidIQ for automation integration.

Learn about Collo Lab Analyzer

Case Study Dairy

How Valio's Joensuu plant achieved significant savings annually

Case Study Beverage

A beverage producer cut CIP time by 23% and saved half a million

A major European beverage producer was rinsing perfectly clean pipes with perfectly clean water. For 15 unnecessary minutes. They suspected it. But suspicion doesn't change procedures. Data does.

Lorem ipsum dolor sit amet, consectetuer adipiscing elit. Aenean commodo ligula eget dolor. Aenean massa. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Donec quam felis, ultricies nec, pellentesque eu, pretium quis, sem. Nulla consequat massa quis enim. Donec pede justo, fringilla vel, aliquet nec, vulputate eget, arcu. In enim justo, rhoncus ut, imperdiet a, venenatis vitae, justo. Nullam dictum felis eu pede mollis pretium. Integer tincidunt. Cras dapibus. Vivamus elementum semper nisi.

Insights is your continuous health monitor for liquid processes. It analyses what's happening in your CIPs, pushouts, and production runs, delivering analytics dashboards that show exactly where you're losing money. It provides recommendations for tuning your automation to improve performance. Think of it as having expert process engineers continuously monitoring and
analysing your operations.

Yes. Insights analyses your processes and provides recommendations for tuning your existing automation programs. The insights help you optimise how your current automation controls CIPs, pushouts, and other process steps. Without automation programs to tune, the recommendations would be difficult to implement in practice.

The service includes Collo's inline analyzer, ECU, and analytics dashboards. You get continuous access to analytics showing where losses occur, with specific recommendations for automation tuning. We establish baselines, identify trends, and help you continuously improve performance.

Most customers start with a set of 10-30 analyzers to monitor approximately CIPs or changeovers. This establishes your baseline and identifies savings opportunities (typically 15-25% in water and product loss). Collo Insights continue as an ongoing service for continuous improvement and reporting.

No. Collo Insights can work as stand-alone. We provide remote connectivity, and all data processing happens independently of your systems.

Insights identifies product losses during changeovers, water and chemical waste in CIP, dilution in product lines, and unexpected process behaviour like timing delays or valve malfunctions. It quantifies these losses and provides recommendations for automation tuning to reduce them.

Absolutely. Insights gives you a fast way to understand your process and evaluate the best installation points for Signals — our real-time control solution.

You get analytics dashboards accessible anytime, showing detailed analysis of your CIPs and changeovers. It provides regular recommendations based on the data, with specific suggestions for automation adjustments and their expected impact.

It’s designed for Food & Beverage liquid processes, especially in dairy, beverages, and similar sectors where pushouts and cleaning cycles cause losses or inefficiencies.

Intelligence you can act on