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IMPLEMENTATION

Fast, simple implementation

Our implementation model delivers process intelligence with minimal disruption to your operations. A complete service package with hardware, software, and analysis, designed to be fast and customer-friendly.

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SETUP AND PROCESS

Get from kick-off to actionable data fast

Implementing Collo. Real results in 6-10 Weeks.

Week 1

Kick-off & planning

What we do: Define your success criteria and review your process data
What you do: Share P&ID diagrams and attend kick-off meeting
Your time: 2-3 hours

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Week 1
Weeks 2-3

Design & delivery

What we do: Determine optimal sensor placement and ship pre-configured equipment
What you do: Coordinate delivery logistics
Your time: Minimal involvement

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Weeks 2-3
Week 4

Installation

What we do: Provide detailed installation guidelines and remote support
What you do: Install sensors 
Your time: 1-3 hours depending on setup

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Week 4
Weeks 5-8

Measurement & validation

What we do: Remote monitoring and performance validation
What you do: Provide process data and confirm data quality
Your time: 1-2 hours

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Weeks 5-8
Weeks 9-10

Results & handover

What we do: Deliver comprehensive insights and optimisation recommendations
What you do: Review results and implement improvements
Your time: 2-3 hours

  • Accurate losses/dilution in the installed location
  • 15–20% savings in CIP water and time
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Weeks 9-10

Automation integration

Next step, extend your implementation with full automation connectivity.

Weeks 14-16

Automation connection

What we do: Configure your preferred communication protocol and integrate signals
What you do: Connect automation systems and validate control logic
Your time: 4-6 hours

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Weeks 14-16
ONGOING

Continuous success

What we do: Ongoing support and system optimisation
What you do: Hit your sustainability and revenue targets with confidence
What you get:

  • Save water, energy, and chemicals
  • Automated quality control 
  • Reduced product losses by 15–20%
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ONGOING
WHY IT WORKS

Why our implementation works

Fast Deployment
From planning to full automation in just 6-16 weeks

Clear Roles
We handle the complex monitoring and analysis while you focus on your operations

Trusted Data
Remote validation ensures accuracy before handover

Minimal Disruption
Less than 20 hours of your team's time required for complete automation

Flexible Integration
Multiple communication protocols support any automation architecture

Custom Solutions
Product-specific signals and anomaly detection tailored to your processes

Request a demo
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CALCULATE

Ready to see what your plant is losing?

Every unknown loss is costing you money. Collo reveals exactly where your process leaks profits and how to stop it. Calculate how much product your plant is losing and what it’s costing you.

CALCULATE NOW

Pushout Optimisation

Know exactly when product ends and water begins and stop pouring money down the drain.

CIP Optimisation

Reduce rinse times, minimise resource use, and recover valuable production time.

Loss & dilution detection

Get a clear picture of where product is lost or diluted during production and cleaning.

Process anomaly detection

Detect irregularities in timing, valve operation, or unexpected events.
FAQ

Frequently Asked Questions

If you still have questions, please feel free to contact us.

How long does a typical Collo implementation take?

Most implementations complete in 6-10 weeks for insights and basic connectivity, or 6-16 weeks for full automation integration. The timeline depends on your chosen solution.

Can the implementation be faster if we have urgent needs?

Yes, we can expedite critical installations. Contact our team to discuss rush delivery options and accelerated timelines for urgent situations.

What happens if we need to pause the implementation?

We understand production priorities change. We can pause at any phase and resume when convenient, with sensors safely stored if needed.

How much time will our team need to dedicate?

Very little! Total customer effort ranges from 7-20 hours depending on your solution:

  • Insights: 7-10 hours total
  • Full automation integration: 15-20 hours total
  • Most tasks require just 1-4 hours of focused time
Do we need specialised technical expertise on our team?

No specialised expertise required. We work with your existing maintenance staff, project managers, and process engineers. We provide all technical guidance and remote support.

What roles from our team will be involved?
  • Project Manager (meetings, coordination)
  • Maintenance (physical installation)
  • Process Engineer (data sharing, process knowledge)
What infrastructure do we need in place?

Minimal requirements:

  • Network access for remote monitoring
  • Power supply near sensor locations
  • Process data from flowmeters and valves (1-second frequency)
  • Synchronised clocks across systems
Will Collo Analyzers work with our existing automation system?

Yes! We support four communication protocols to ensure compatibility:

  • 4-20 mA analog (universal compatibility)
  • IO-Link (modern industrial networks)
  • Modbus TCP/RTU (SCADA systems)
  • MQTT (cloud and IoT platforms)
What if our process is unique or complex?

That's our specialty! We customise signal profiles for your specific products and processes. Our engineers analyse your P&ID diagrams and create tailored solutions.

Will installation disrupt our production?

Minimal disruption. Sensor installation takes just one hour per sensor and can often be done during scheduled maintenance. The sensors are non-intrusive and don't require process shutdown.

Who installs the analysers?

Your maintenance team handles the physical installation using our detailed guidelines. We provide remote support and can arrange on-site assistance if needed.

What if the analysers don't fit our piping?

We design the installation based on your process schematics during the planning phase. Sensors are pre-configured and sized correctly before shipping.

What support do we get after installation?

Comprehensive ongoing support:

  • Remote monitoring during validation period
  • Technical support and software updates
  • Optional follow-up measurements after process changes
  • Access to our technical team for questions
Do we need training to operate the system?

Minimal training required. The system is designed for autonomous operation. We provide handover sessions covering:

  • How to interpret data and reports
  • Basic troubleshooting
  • Process optimisation recommendations
What happens if an analyser needs maintenance?

Collo Analyzers are designed for long-term reliability with minimal maintenance. We provide diagnostic capabilities and can remotely monitor sensor health.

What information do you need to create our implementation plan?

Just basic process information:

  • P&ID diagrams or process schematics
  • Types of products and typical flow rates
  • Your main optimisation goals (loss reduction, CIP optimisation, etc.)
  • Current automation system details
Contact us

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