Hidden losses are costing you a fortune
Every push-out process quietly drains profits, product, and sustainability from your operation.
Traditional detection methods — flow meters, and conductivity and turbidity sensors— fall short in accuracy and reliability in detecting the product/water/product interfaces, creating invisible losses that quickly add up.
It's an industry-wide blind spot, eating into your bottom line and your sustainability targets.
Discover the true impact of inefficiencies. Calculate how much product your plant is losing and what it’s costing you?
Intelligence you can act on
Monitor all pushouts continuously. Analytics dashboards show exactly where product ends and water begins. Expert recommendations for tuning your automation to reduce losses.
Typical results:
- 15-25% product loss reduction identified
- Clear automation tuning recommendations
- Continuous anomaly detection
- Annual savings
Real-time process intelligence for automation
Turn clarity into action. Intelligent signals integrated into your automation. Control valves based on actual product detection — not timers. Enable state-based control.
Typical results:
• 15-25% product recovery per pushout
• Stop draining product down the drain
• Real-time precision vs. estimated timing
• Works with your existing automation
How a leading dairy producer boosted efficiency and cut costs with Collo
Collo helped Valio’s Joensuu plant cut significant annual costs by optimizing cream line efficiency and eliminating hidden losses.
