Process IQ

Intelligence you can act on

See exactly where you're losing money in CIPs and pushouts. Get analytics dashboards and expert analyst recommendations showing where your automation needs tuning.

About Process IQ

Continuous monitoring. Expert analysis.

ProcessIQ analyses what's happening across your CIPs, pushouts, and production runs. Our process engineers review the data and provide specific recommendations on how to tune your automation for better performance.

Think of it as having process engineers continuously analysing your operations, providing you the data and expertise to optimise your existing automation programs.

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Analytics Dashboards

Access analytics anytime showing losses, quality events, and optimisation opportunities across your CIPs and pushouts.

24/7 Process Monitoring

Continuous data collection across your processes. Establishing baselines and identifying trends.

Expert Advisory

Our engineers analyse your data and provide clear recommendations to optimise your automation

Pushout Optimisation

Know exactly when product ends and water begins.

Loss & Dilution Detection

Get a clear picture of where product is lost or diluted during production and cleaning.

Process Anomaly Detection

Detect irregularities in timing, valve operation, or unexpected events.

Batch-Level Reporting

Zoom in on individual pushouts or step back to see trends over weeks or months.

No Automation Integration Required

ProcessIQ monitors and analyses your processes independently, requiring no connection to your automation or IT systems.

starter pack

Start with a Starter Pack

Not sure where to begin? Our Starter Pack gives you the proof you need.

We monitor approximately 100 CIPs or pushouts to establish your baseline performance. You get clear analytics showing current losses and specific recommendations with ROI calculations for full ProcessIQ implementation.

What you get:

2-month monitoring period
~100 CIPs or pushouts analysed
Baseline performance established
Losses quantified (typically 15-25% savings opportunities)
Expert recommendations for automation tuning
Clear ROI case for full implementation

Start with a starter pack

Lab analyzer

Explore on your own

Want to explore use cases yourself first?

For customers who want to trial new applications independently, Collo Lab Analyzer provides a portable, easy-to-use solution for exploring liquid process intelligence.

Perfect for:

Testing new use cases in your facility
Quick feasibility studies
R&D and innovation projects
Training and education

Once you've identified promising applications, we can help you scale to ProcessIQ for continuous monitoring or LiquidIQ for automation integration.

Learn about Collo Lab Analyzer

Case Study Dairy

How Valio's Joensuu plant achieved significant savings annually

Case Study Beverage

A beverage producer cut CIP time by 23% and saved half a million

A major European beverage producer was rinsing perfectly clean pipes with perfectly clean water. For 15 unnecessary minutes. They suspected it. But suspicion doesn't change procedures. Data does.

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ProcessIQ is your continuous health monitor for liquid processes. It analyses what's happening in your CIPs, pushouts, and production runs, delivering analytics dashboards that show exactly where you're losing money. Our process engineers provide specific recommendations for tuning your automation to improve performance. Think of it as having expert process engineers continuously monitoring and
analysing your operations.

Yes. ProcessIQ analyses your processes and provides recommendations for tuning your existing automation programs. The insights help you optimise how your current automation controls CIPs, pushouts, and other process steps. Without automation programs to tune, the recommendations would be difficult to implement in practice.

The service includes Collo's in-line sensor, ECU, remote monitoring, analytics
dashboards, and expert data analysis. You get continuous access to analytics
showing where losses occur, with our engineers providing specific recommendations
for automation tuning. We establish baselines, identify trends, and help you
continuously improve performance.

Most customers start with a Starter Pack — a 2-month monitoring approximately 100 CIPs or pushouts. This establishes your baseline and identifies savings opportunities (typically 15-25% in water and product loss). After the Starter Pack, ProcessIQ can continue as an ongoing service for continuous monitoring.

No.ProcessIQ is designed to be completely stand-alone. We provide remote connectivity, and all data processing happens independently of your systems.

ProcessIQ identifies product losses during pushouts, water and chemical waste in CIP, dilution in product lines, and unexpected process behaviour like timing delays or valve malfunctions. It quantifies these losses and provides recommendations for automation tuning to reduce them.

Absolutely. ProcessIQ gives you a fast way to understand your process and evaluate the best installation points for LiquidIQ — our full-scale real-time control solution.

You get analytics dashboards accessible anytime, showing detailed analysis of your CIPs and pushouts. Our process engineers provide regular recommendations based on the data, with specific suggestions for automation adjustments and their expected impact.

It’s designed for Food & Beverage liquid processes, especially in dairy, beverages, and similar sectors where pushouts and cleaning cycles cause losses or inefficiencies.