Collo Insights

About the product

From invisible to actionable

Collo Insights is a plug-and-play service that reveals what’s really happening inside your process pipes. From identifying product losses and dilution to detecting CIP inefficiencies and process anomalies, Insights gives you a clear, actionable view of your process — fast.

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Collo Insights gives you complete visibility into your production process, pinpointing exactly where losses happen across your entire line. Understand push-outs, anomalies, dilution points, and CIP inefficiencies with actionable data.

Gain immediate visibility into hidden product losses
Optimize product quality and reduce dilution
Boost productivity by identifying inefficiencies
Improve operational performance

Stop repeating costly mistakes you can't see and ensure every decision is backed by data—not guesswork.

Start optimising today

Pushout optimization

Know exactly when product ends and water begins and stop pouring money down the drain.

Loss & dilution detection

Get a clear picture of where product is lost or diluted during production and cleaning.

Process anomaly detection

Detect irregularities in timing, valve operation, or unexpected events.

Weekly & batch-level reporting

Zoom in on individual pushouts or step back to see trends over weeks or months.

Zero integration required

No connection to your automation or IT systems, just plug, measure, and learn.

Insights+ option

Implement changes based on findings and measure their real-world impact in a follow-up analysis.

Integration

Zero integration

All insights — none of the hassle.

Collo Insights is designed to be effortless. There’s no need to connect to your automation system, no IT security hurdles, and no process disruption. We ship you the devices, provide instructions for quick and easy installation. We handle the data collection and analysis, and you get clear, actionable reports — fast.

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Collo Insights is a service that helps you detect product losses, dilution, CIP inefficiencies, and anomalies in your liquid process. It’s based on real-time data collected directly from your process — without connecting to your automation or IT systems.

The service includes Collo’s in-line sensor, ECU, remote monitoring, and expert data analysis. You’ll receive a detailed report showing where losses, dilution, and anomalies occur — with batch-level and high-level summaries.

A typical Insights Starter Pack runs for about 3 months from purchase, including a 1-month measurement period. If extended, Insights can continue on a monthly basis as a recurring service.

No. Collo Insights is designed to be completely stand-alone. We provide remote connectivity, and all data processing happens independently of your systems.

It identifies product losses during pushouts, water dilution in product lines, CIP residue presence, and unexpected process behavior like timing delays or valve malfunctions.

Insights is focused on analyzing your current process. Insights+ is an optional follow-up project where changes are implemented based on initial findings, and Collo evaluates the actual impact on losses, dilution, or other process goals.

Absolutely. Collo Insights gives you a fast way to understand your process and evaluate the best installation points for Collo Connect — our full-scale real-time control solution.

You’ll receive a comprehensive report with detailed batch-level data, pushout-by-pushout analysis, and visual summaries of trends across the measurement period.

It’s designed for Food & Beverage liquid processes, especially in dairy, beverages, and similar sectors where pushouts and cleaning cycles cause losses or inefficiencies.

Unlock hidden insights from your process

From invisible to actionable

Reveal hidden losses and optimise with confidence

Unlock the full story of your process